You guys must be there first doing a 4.0 in the front for a Raptor. I haven't seen anybody else do that. Why the jump to a 4.0 vs a 2.5 or 3.0 like everybody else?
Mike,
Our Current 2wd Long travel kit runs a 3.5" Secondary bypass shock up front with great success as you have seen. Here is the problem we are running into. The truck is able to run over massive bumps now with the long travel setup for extended periods of time, and it's no secret that these trucks are very heavy. Because of the massive increase in performance and speed, we are getting the front shocks very hot.
By switching to a 4.0" you increase the volume of fluid inside the shock body. In turn, this offers better shock cooling and longer life, plus increased performance out of the shock. With offering both the 3.5 or 4.0 secondary bypass, we are able to run much less valving in the coilover. We vastly reduce highspeed valving and focus on slow speed instead and treat the coilover as a coil-carrier with a minimal amount of slow speed control. This this theory applies to most of the top TT running today. In the bypass we can fine tune the valving stacks to our liking for both High and low speed, plus tune for additional bump zone characteristics.
Heat is a death blow when it comes to shocks. Anytime we design a part, we look at all the facets of the components job description and try to figure out what is the best tool for the job. In this case, we knew we can get even better performance by going bigger. These trucks aren't light weight Class 10 car buggies that skip on top of the whoops, they are heavy trucks that have a tendency to want to fall into the holes with high velocity shaft speeds when they get moving.
What also shouldn't go unmentioned is spring rates and pre-load settings. We keep our spring rates low with just enough spring to keep the truck up and not falling on its face. I won't get into our specific rates, but our shock tuning is directly reflected by the spring rates we choose. You can have the biggest shock in the world, if you don't have your spring rates right, it's never going to work like it should.
Hope this helps give you a little better idea of why we choose to go the route we do. It's not about bragging rights, but rather offering the consumer the optimum setup for these vehicles.
Jarrett