DIY - Stock Raptor 2.5 Shock Rebuild.

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mmaterni

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First thing I noticed was no volume/audio. Second why the king oil? Is it the same cost as Fox? Is it a better oil?

Overall, should be really helpful for anyone looking to do this.

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m3dragon

m3dragon

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First off yes king oil as we were testing it and there is no difference in performance than fox. Also cheaper per gallon by a few bucks. Fox oil is the same just red die added.

Second I have not had a chance to do audio.
 

mmaterni

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Awesome. Thanks for all your hard work putting this together. I know you have a lot going on and it's awesome you took the time to put this out. Sorry if it seemed like I only focused on the negative. It's good and will be helpful for anyone doing their own shocks.

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2manytrucks

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OP, great job on putting all of this together. I am putting together my parts/tools together and I had a couple of questions.

In the parts list you mention "2 Grade 8 bolts to be used for spanner 1/4 24 bolts".
I can't seem to find a bolt this size, I find a lot of 1/4 x 20 but not x 24. Is there somewhere that you might recommend to get these bolts?

On the spanner tool, do the pins that are in there screw out so that we can added the new bolts from the question above?

My last question is how long are the T-handle tools that are in the video?
 
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m3dragon

m3dragon

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Ace hardware or equal to where you are. You want the grade 8 bolts as you need them to go deeper into the cap to spin it off. The spanner wrench is 2 short screws you can take out to match up at a hardware store.

It is 12 inches I believe.

I needed PM me and I can give you my cell. Helped a few members by phone as they get stuck.

I will try to get audio for the video soon. Time is not my friend but hope to slow down soon.
 

2manytrucks

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m3dragon, thank you for answering my questions. I had my tools made per your comments and what I saw in the video. A weld shop that I know of was able to make the T-handles and extend my pick tool to 16 inches using actual tool grade bar stock that they had. Cost was $20 and I gave the guy another $20 because he took care of these in less than an hour.

Now I just need to get a few of the rubber shock pellets. I will take you up on your offer for your number in case I run into any difficulty.
 

2manytrucks

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I got my rears rebuilt and re-installed with m3dragons (I had not seen his name posted in this thread, so I am not using it) assistance and patience in answering all of my questions and sending me some of the rubber pellets and bleeder screws. I could not have done this without his video and his step by step instructions. Thank you again for all of this. I will attempt the fronts at a later date.

A couple of notes in the interest of helping the community:
Shock oil stinks similar to or something just less than gear oil if you know that smell. Work over an area that has some kind of catch pan and lots of towels as previously stated in the original instructions. OP was not kidding when he mentioned these things.

After stabbing myself in the thumb with a pick, I found an easy way to get the plastic out of the screw that covers the rubber pellet. Take a small Phillips head screw that has a smaller diameter than the concave opening of the pellet screw and thread in 2 or 3 threads of said small screw. Rock the screw head, that is now threaded into the plastic, side to side with your fingers or a pair of pliers and it should pop right out...no holes in your thumb or hand.

To aid in getting the 3 seals into the screw cap on the shock (1 white and 2 black ones that point up) you can use a chop stick (like the one you get from Chinese restaurants) to help pry/push them into place without damaging the cap or the seals.

My rears had 61K miles on them of mostly street driving. The shock pressures that I was able to read were 85# in the drivers shock and less than 60# in the passengers shock. I will not call these precise measurements, but the best that I could get with the needle and gauge. This is much lower than the 240# that I added after the rebuild. I could easily compress the shocks when I took them out.... after, not hardly at all.
 
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m3dragon

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You just ruined the surprise on the shock oil smell... Thread is useless now.

Glad to hear you are up and running.

For the fronts a not: use a tapered air blower nozzle as seen in the video, This makes getting the IFP out much easier. I need to update the PDF with this step.
 

M3toSVT

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Is there a measurement for the bypass body piston from the end of the tube yet? The part where after the fluid has been poured in but before the shaft assembly goes on.
Or is the 20% sufficient?
 
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m3dragon

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Are you referring to the present set?

Fox says there is none. We do a preset which is not dramatic because as noted in the document we use a measured amount of fluid to make the preset. This is easier as u get a consistent result vs measuring. If needed pm me and I will give you my cell so you can ask questions if stuck.
 
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