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Where does this angle come from? Have you determined this angle from your extensive background in automotive design? I think you are getting way too worked up about this. especially since you seem to have a one off problem. Design flaw? I would think there would be more than one then. I understand that you are frustrated but really this is not a global problem so get off your soap box, hike up your thong and jump through the hoops to get a new one or just bite the ******* bullet and make it work. there have been plenty of ideas better than the factory solution laid out here. Life is not fair.
I think cayenne was the OP. lol. dataustin was just putting his spin on it........