AFE Diff cover install question

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zemuron99

zemuron99

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Udate: FPP cover arrived a couple of days ago, but just now had time to unpack it. Side-by-side with the AFE cover pics:IMG_2297.JPG IMG_2301.JPG IMG_2298.JPG

The FPP cover is definitely heavier, made from steel (magnets stick). Externally, I like the looks better, and it keeps the curved interior profile which Gale B seems to assert improves lube flow up to the pinion/ring interface and pinion bearing surface. It may also decrease aeration of the lube, improving performance, but this is at best an untested hypothesis. The FPP obviously lacks the internal and external ribbing/cooling fins, but it's an open question how much they might really add to rear diff cooling. Gale's videos on that part of his testing are still in production. The question of the added lube capacity of the AFE cover is also worth considering. But if you assume a 25-30% increase in capacity, therefore a 25-30% increase in intervals to change the diff lube, you'll save what...one change maybe over the lifetime of the truck? While the added volume may also provide added protection against overheating the fluid under high-stress use, remember it will also take longer for that volume to cool back down once conditions moderate...

The FPP cover drain plug does have a small magnet in it, whereas the AFE has both a magnetic drain and (extended) fill plug PLUS the oil level view window. I guess that would save a few minutes over removing the FPP plug to check the fill level, but c'mon, how often are we doing that? Every 10-15K miles?

So, which would you install on your rig?
 

Johnkn

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Based on the finding reported by Gale, I would only install the FPP cover. His main concern with the flat-backed covers is aeration and I'd rather have 3 quarts of good fluid than 4 quarts full of air. Good luck....
 
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zemuron99

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Thanks, everyone! John, point well taken...3 quarts of good fluid rather than 4 quarts full of air. Looks like AFE is getting a cover back.
 

Gary E

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I'd install neither one.

I utilized a TA Performance 'girdled' cover. Same shape as the stock cover, with a little more oil capacity. Figured if I was going to replace the stock cover, I might as well put one on that is functional rather than just for looks.
 

ATRaptor

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I've had the AFE cover installed for the last 15-20k miles, no issues.
 
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zemuron99

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I'd install neither one.

I utilized a TA Performance 'girdled' cover. Same shape as the stock cover, with a little more oil capacity. Figured if I was going to replace the stock cover, I might as well put one on that is functional rather than just for looks.

Nice, glad you found one you're happy with. That seems like overkill to me, not planning too many dragstrip launches. Will stay with my FPP cover and the Lube Locker gasket.
 

Gary E

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Nice, glad you found one you're happy with. That seems like overkill to me, not planning too many dragstrip launches. Will stay with my FPP cover and the Lube Locker gasket.

Nice, glad you are happy with the FPP. I considered it also. But, the TA is not just for dragstrip launches. Definitely not overkill if you are pulling a beefy trailer. And the cost was equal to or less than the covers that are for "looks".
 
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