Gang, I bought the aFe transmission pan for the 6R80 transmission from Chris at FreedomMotorsports. (The Mag-Hytec pan isn't available yet.) Before I drop the pan and dump the fluid I have a question...
When you use the little factory dipstick on the transmission housing to check fluid level, do you do your check when the engine is cold/not running, hot/not running, or hot/running? I checked the fluid level this morning after the truck had cooled overnight, and the dipstick says the transmission is way overfilled. If so, it was overfilled at the Dearborn factory.
Does anybody have a line on the aftermarket dipstick kit that puts the dipstick and filler under the hood where it ought to be?
---------- Post added at 12:09 PM ---------- Previous post was at 11:53 AM ----------
Okay, I've done some hunting around and got some answers to my own questions...
The transmission level is checked while the engine is idling in Park, and the transmission fluid temperature is between 80 and 85 degrees C (176 and 185 degrees F).
Performance Automatics makes a dipstick extension kit for the 6R80 transmission. It is part number PA68404 and it sells for a whopping $244.65.
Performance Automatic - Dipsticks and Filler Tubes Evidently there are concerns about how well it seals at the transmission housing, though, as discussed in the Explorer Forum thread, below.
Here's a pretty good how-to with pictures for replacing the pan on a 6R80 transmission on a Ford Explorer:
PML 6R80 trans pan installed - Ford Explorer and Ranger Forums "Serious Explorations"®
This gentleman installed a PML pan that adds 3 quarts of capacity to the transmission, and he needed 10.5 quarts of fluid to refill. Given that and the aFe pan's additional 7 quarts (!), it will take on the order of 14.5 quarts to refill with the aFe pan installed. Wow, I have to go buy an additional 5 quarts!