Jimmy and I came across this issue very early on, I think like 3 racks total got shipped out like that.
If you drill out the mounting holes to around 1" you'll be good to go, the first few racks had smaller mounting holes which didn't give much leeway between trucks. I also ran the washer head from the bed bolt that was off around my grinder to make sure it sat flush during install. It'll take 5-10min tops.
Do you have the fat man step?
I've got the sissy step on the tailgate if that's what you were asking. I'm quite positive that it's an early rack and like I said, three of the four holes line up. Once it's bolted in, the tailgate hits at the very bottom (plastic trim) of the tailgate. I don't feel that I should have to trim the plastic to make this fit. And before the question is asked, my bed and frame are not bent or tweaked. It was mounted in another truck and it had the same issue. I understand about drilling the holes bigger to allow some slight movement. After two and half hours of fighting with the install and a two hour drive home, I figured I would stop and ask on here. It just doesn't make sense that I should have to make alterations on a drop in rack. Thanks for responding. I'll give the drilling option a go next chance I can.