The downpipe isnt just for the "adaptor flange". You can get it with high flow cats which will flow a hell of a lot better than stock or you can get catless which will really open up the flow. Just a simple downpipe swap you can get a lot of good turbo sounds out of the system plus faster turbo spool due to the higher flow on the back side of the turbo. Putting a catless down on my subie made a world of difference and I can assume this twin turbo DP setup for the Raptor will have similar effects.
I am not arguing that the adapter is a supplement for downpipes. Of course high flow cats or catless will improve power as the stock cats are the restrictive part of the exhaust regardless of running adapters or adapterless. I am arguing that the adapterless mount is going to be extremely weak on an off-road truck.
Running catless with or without the adapters would have minimal results in power difference. Yes you will save $200 dollars but I am ok with that because the stock attachment system is a better design in terms of flex and stress. Especially on a big and heavy drivetrain that moves around a lot and potential off road jarring. I don't care about the miniscule difference in flow. I just want extend the time interval between when I have to take these downpipes off to have them repaired when they do crack.
Almost every turbo application from the factory has the donut arrangement at the flange including my old EVO 8, STI, and 135i. Some even have sprigs holding that connection together.
A couple points to consider...
I don't know what the application hardware will look like but, in the adapterless application all of the stress of the weight and flex will lie on both downpipes flange welds and then studs or bolts in the hot side of the turbo. Especially if that flange isn't exactly lined up when they weld it. I don't like that essentially you are removing all relief from the exit of the heads all the way to hangers for the downpipes. That's a lot of leverage on what will be the weakest point of that 4 or 5 foot long solid mass. There is no other support to the chassis between the motor mounts and downpipe hangers in that whole now solid connection.
With the turbo adapter that joint will move around and relieve the stress on the studs and more importantly the hot side of the turbo.
Dropping the downpipes on this thing is a PITA. They are heavy, awkward, the O2 sensors are a pain to access. Forget about trying to weld cracks at the turbo with these pipes on the car. You will have to drop them. I would much rather crack bolts lose on studs at 25k than breaking bolts lose out of the hot side of the turbo 15k miles down the road.
If you want to save 200$, go with the stock adapters and go catless.
---------- Post added at 06:24 PM ---------- Previous post was at 06:14 PM ----------
So not to be too pedantic but ball and coupler on the adapter shouldn't really move, and by design isant really a flex point. There really needs to be a flex coupler somewhere. But that's just how I would design it. I'm sure their design is just fine.
At the proper torque settings that setup will move a bit. Not as good as a flex joints but miles better than welds at the flush mount flange.
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