Got the engine tore down last night. Should have the blower on today.
Some tips on removing the intake manifold.
1. If there is any way you have access to a car lift, this job would be infinitely easier with the body lifted off the truck. It's a bear to work towards the back and requires sitting on the radiator core support with one leg in front of the radiator and one behind. Not fun.
2. Whipple instructions have you removing T-stat housing after intake manifold is removed. It is much easier to get the manifold lifted up and off the engine with the T-stat housing out of the way though. From other post I do not plan on installing the 160* T-stat that comes with the kit. (
and would not have anyway, 160 is way too low, 170-180 Reische Performance T-stat is only thing I would use)
3. The fuel rail quick connect is a bear and not easily figured out.
Start by prying the two small tabs holding the clip together apart in the direction of the red arrows. Then using two flat head jewelers screw drivers push on the small tabs on either side in the direction of the green arrows to push the locking ring out of the quick connect collar. you will then need to gently but firmly pry up on quick connect collar and it will pop off with a small click. I dont think you can do this by hand. A body panel pry bar with its wide slotted head worked perfect. BE VERY CAREFUL WITH THIS CLIP - DO NOT BREAK IT.