Discovering the adventure behind my lemon/buyback Gen2

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Joined
Jul 27, 2024
Posts
39
Reaction score
73
Location
SE Iowa
First and foremost, I understood it was lemoned before I bought it but looking on the Carfax showed minimal information and when I called a dealership to see what information I could get, I was told it had the "short block replaced" 60k miles ago. After talking it over with a trusted mechanic, he said that it's probably safe since it was lemoned so many miles ago, and reading the lemon threads here helped alleviate my fears. The truck had everything I wanted and more and at $33k out the door with 73k miles, I couldn't say no. Fast forward to today I decided to try and get the Oasis report from my local dealership and they just handed what I assume is it with no problem. So for your reading enjoyment, here's the deets.

Aug 7, 2017 - 2430 Miles

C/S VEHICLE MISFIRES, CK ENG LAMP IS ON, AND OIL PRESSURE GOES TO ZERO

NO LIGHTS ARE ON AT THIS TIME. EEC TEST AND RETRIEVED PCM DTC'S P0365, P0524, AND P06DD. FREEZE FRAME DATA SHOWED OIL PRESSURE LOSS WAS AT 4115RPM. CHECK OIL LEVEL AND FOUND NO OIL ON THE DIPSTICK. DRAINED OIL INTO A PAN AND MEASURE AMOUNT OF OIL DRAINED FROM PAN AND OIL FILTER. VEHICLE ONLY HAD 2.25QTS OF OIL IN THE ENGINE. ALSO OIL WAS VERY DIRTY. OIL LIFE MONITOR SHOWED 60% OIL LIFE LEFT, 2,430MI, 111HRS, AND 27IDLE HOURS. INSPECT FOR OIL LEAKS-NONE. INSPECT PCV HOSES AND INTAKE HOSES FOR SIGNS OF OIL-NONE. SEE LINE C FOR LOF. CLEARED DTC'S AND MONITOR OIL PRESSURE WITH DATALOGGER. EOP(27-30PSI) AT IDLE AND EOP(75PSI) AT 4000RPM. ROAD TEST WHILE MONITORING DATALOGGER. KEPT ENGINE ABOVE 5000RPM ON SEVERAL ACCERLATION EVENTS AND MONITORED EOP. EOP(75PSI) STEADY ON HEAVY ACCEL DURING HIGH RPM. LET VEHICLE IDLE FOR AND EXTENDED IDLE AND THEN ACCEL-NO OIL SMOKE. CONCERN WAS CAUSED BY LOW OIL. RECOMMEND CUSTOMER TO CHECK OIL MORE OFTEN OR TO BRING VEHICLE BACK IN 1000MI FOR US TO CHECK OIL LEVEL AND RECORD LEVEL FOR POSSIBLE OIL CONSUMPTION ISSUE. ONLY OTHER POSSIBLE CAUSE IS OIL LEVEL WAS NOT CHECKED BY SELLING DEALER.


Feb 5, 2018 - 6152 Miles

C/S OIL CONSUMPTION CONCERNS...ADVISE

VEHICLE ORIGINALLY CAME IN AUGUST AT 2438MI. HAD DTC'S P0365, P0524, AND P06DD. OIL WAS 3.75QTS LOW ON OIL. PERFORMED TWO OIL CONSUMPTION TESTS AND FOUND VEHICLE IS USING OVER 1QT OF OIL EVERY 900MI. CONTACT HOTLINE (113270652) FOR ANY KNOWN ISSUES-NONE. VERIFIED NO EXCESSIVE OIL IS PRESENT IN PCV HOSES OR CAC TUBES. PERFORMED RELATIVE COMPRESSION TEST AND PASSED. LET SIT OVER NIGHT AND REMOVED ALL 6 SPARK PLUGS. PLUG NUMBER 4 HAS EXCESSIVE BUILD UP OF BURNT OIL. BORESCOPE ALL 6 CYLINDERS AND FOUND ALL 24 VALVE ARE DRY- NO OIL. CYLINDER 6 PISTON LOOKS WET. REINSTALLED PLUGS AND RUN VEHICLE FOR 30SEC. REMOVED ALL 6 PLUGS AGAIN AND INSPECT WITH BORESCOPE. FOUND THE NUMBER 4 CYLINDER WALL IS WET WITH OIL FOUND MARKS AND LOSS OF CROSS HATCHING.....POSSIBLY A FAULTY OIL RING. ALSO NEED TO TEAR DOWN AND INSPECT FOR DAMAGE DUE TO THE LOSS OF OIL PRESSURE AND DTC P06DD. REMOVED VALVE COVERS AND CAM CAPS INDIVIDUALLY. FOUND SCORING IN THE CAPS ON BOTH SIDES DUE TO LACK OF OIL PRESSURE. CONTACT HOTLINE WITH FINDINGS. NECESSARY TO REPLACE SHORT BLOCK AND BOTH HEADS. PARTS CURRENTLY ON BACK ORDER. PACO CONTACT #'S 5833279, 5833282. CSM CONTACTED FMC/360 CASE#14086215. DUE TO EXCESSIVE TIME TO GET PARTS M-TIME REASSEMBLED VEHICLE DUE TO DAYS OUT OF SERVICE AND TIME TOPPED OFF OIL LEVEL AND RETURNED TO CUSTOMER ON 2/17... #5398- PARTS BECAME AVAILABLE AND CUSTOMER RETURNED ON 4/14. PERFORMED TEAR DOWN AND REPLACED SHORT BLOCK (SCORING IN CYLINDER WALLS), CYLINDER HEADS (SCORING IN CAM CAPS), HEAD GASKETS, HEAD BOLTS, CAMSHAFTS, PHASER BOLTS, FRONT CRANK SEAL AND BOLT, OIL COOLER, OIL FITLER ADAPTOR, UPON TEAR DOWN FOUND OIL IN #2 TURBO. AT THIS POINT FSE INVOLVED DUE TO DOWN TIME AND CUSTOMER REQUESTING LEMON LAW. IT WAS REQUESTED BY FSE TO PERFORM ROBUST REPAIR AND REPLACE BOTH TURBOCHARGERS (AS PER ENGINEERING), OIL RETURN


May 1, 2018 - 7188 Miles

C/S CHECK ENGINE LIGHT ON AND OFF...ADVISE

#5097-VERIFIED CONCERN, PERFORMED SELF TEST AND FOUND P2601. RAN OASIS AND FOUND NO MESSAGES. FOLLOWED PPT O IN SECTION 412-00. 01-YES, MONITORED PID DATA DURING ROAD TEST AND FOUND PUMP COMES ON AND STAYS RUNNING FOR OVER 1MIN. 06- COOLANT LEVEL IS AT THE MAX LINE. 07-YES, SEE PPT 01 FOR RESULTS. PERFORMED WIGGLE TEST ON C163. FOUND THAT THE PID INTERMITTLY READS FAULT. DISCONNECTED C163 AND PERFORMED INSPECTION. FOUND NO OBVIOUS PIN ISSUES COMPONENT SIDE OR HARNESS SIDE. CHECKED PIN FIT FOUND PINS HARNESS SIDE WERE EXCESSIVLY LOOSE. #5398- REMOVED BANK 1 TURBOCHARGER INLET TUBE TO GAIN ACCESS TO C163. REPLACED C163 CONNECTOR. REASSEMBLED VEHICLE, INSTALLED IDS AND MONITORED PID DATA WHILE PERFORMING WIGGLE TEST ON C163. VERIFIED PID DID NOT CHANGE AT THIS TIME. CLEARED DTCS.
 
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