I had some time this afternoon, So I decided to fit my tools to the pelican 1560 case that I'll be using to secure them.
The case ends up being two layers of tools encased in thick foam, with a thin sheet on the bottom. I has some extra foam around from my rifle cases, so I also cut a piece to fit between the thick layers.
Inside the case is: a 20v 900ft/lbs on, 1100 ft/lbs off dewalt cordless impact with settings for 100 ft/lbs max, 400 ft/lbs max and 900 ft/lbs max.
I have a full 1/2" impact socket set, including the 27MM for the lower shock bolts. Hand tools include: 1/2" ratchet, 3/8" ratchet, various extensions for both, snips, pliers, adjustable wrenches, a few crescent wrenches. screwdrivers, spare fuses, picks, weatherpack terminal remover, mini weatherpack crimper, hacksaw blade, razor blades, gloves, lock pick kit, spare add a circuits, some spare wire, a lug wrench, key for locking lug nuts, a tire deflator, rages stuffed in to tighten up some of the free space. and some small samples of grease.
I left some extra room to add some Allen and Torx keys plus anything else that I can think of to complete it.
Here are a few shots of my bed setup as it will sit until I get a bypass rack installed and am ready to fab my own cargo rack system.
You can see in the pic that when the cover is rolled up, you can still see my chase lights from the rear.
and with the cover down.
The plan is to be able to pack 2 spares, a cooler, my tools, a power tank, proeagle big wheel jack, and a suitcase or 2 in the back with the cover down. it will be a little tight, but i think i have my design hashed out.
the proeagle jack is currently sitting between the spare and the tool case. The rear facing side of the tire is elevated by and 8" tall riser that I made. There is a triangular metal bar that runs side to side that is held down by the center bed bolts. This bar has a 3/8" steel plate welded to it that the proeagle cradle mounts to. I added a tab to the bar to function as the mount point for the tire Y strap.