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My Raptor is now at the Ford Service Center. It had to be towed there.
First happened over last weekend. One key fob wouldn't unlock the doors. I grabbed the other one and it worked. I have been using that one since. Today the 2nd key fob would not start the truck! Tried repeatedly, waited, tried again. It would not lock, unlock or start the truck. The computer display said "Starting system fail" or something like that. I called for warranty tow. Tow truck driver showed up and tried. Same results. He tows it to the Ford dealer and tried it again...IT WORKED. In the meantime I drove home and picked up the other key fob. Tried it at the Ford dealer. IT WORKED!
Anyways. I talked to them about the "CLUNK". They said they had some Rangers that did that. They used a different grease on the slip yoke and none of them ever returned for service. Now they are going to do that to mine. /beavis&butthead I am getting my yoke lubed..heheheheheheh
Any ideas about the keys not working? Only mod on the truck currently is the Nav+ (which hasn't ever worked right and have my installer doing his homework now to figure out WTF is wrong with it)
So I'm at Ford dealer in Moab right now with the same issue. My key has always been solo and has not been wet. Got the Starting System Failure error message in the instrument cluster. w Would turn key and nothing. Electrical all seemed fine though. Only took one key with me on trip. Remote start would fire it up fine...then when I'd put the key in...instead of the dash lighting up and everything going fine, it would give me the message something like Start Vehicle to Stop Alarm...as it was beeping at me. Then I'd turn the key, the engine would shut off and the alarm with horn and lights would start. Hitting buttons on the remote would end that nonsense. Finally got it to start after about 10 minutes of repeated attempts. Now waiting to see if they can pull any meaningful codes. Starts and stops, on and off, no problem...right up until it does not work at all. ??? I'll update if I learn anything.
new key did not work either...now doing some other diagnostics.