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Try pointing it slightly lower. I remember Balu stating that the whistle became louder when he tilted it up. His strategy was to aim it slightly lower and raise it when he went off-roading
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What holds the wire down the side of the windshield in-place?
I did not use the wire down the windshield but a different route down the door seal between the weather stripping. I wanted to test and see how it would hold up without doing anything to it. When the door is closed it acts like a clamp and holds the wire in perfectly. I can snap a couple more pics to show you with the door closed and open. For proof I did a few tests and tried pulling it out, pressure washer, and laser wash. So far still holds perfect without moving.
Looking at this picture
http://imagizer.imageshack.us/v2/800x600q90/835/qqh0.jpg
It does look like you ran it down the side of the windshield in the gasket groove. What's holding it in there, just pressure with a tight fit?
You know what I'm thinking? Maybe the whistle is coming because the weatherstripping is not aligned or not seated correctly due to the wire. Anyone has any imput?