A Gen2 oil pump is a crescent design with vanes on the gear and a spring on the crescent lever. The crescent has 2 modes. The system operates in "high oil pressure mode" most of the time.
This changes when the engine is fully up to temp and at idle or very light load it decides to save fuel, the ECM sends a 12V signal that switches the solenoid to rotate the crescent mechanism into "low oil pressure mode". This brings oil pressure all the way down to 20-24psi even at 2200rpm (!!!). That is simply not enough oil pressure for a high performance twin turbo raptor engine IMHO ... and this happens OFTEN.
The purpose is to improve fuel consumption by reduction of pumping losses. If the +12V signal wire is damaged or solenoid not extending, the oil pump has a spring on the crescent lever to stay in high oil pressure mode. But if the solenoid gets stuck in the extended position the oil pump will get stuck in low pressure mode.
I don’t know about you but this low pressure mode and complicated oil pump gives me heartburn. At this point I've seen enough and want to remove the solenoid and its low pressure mode in their entirety. Converting to a traditional and more reliable oil pump is necessary to achieve my objective
Is the Melling M390HV Oil Pump really an upgrade? I've heard of people using it, but don't know if it offers more than just more oil pressure. Or I should say, I've not heard if the design itself is more robust or just a spring pressure change.
-> Have you truly heard of people using the M390HV on a Gen2 Raptor engine?? I can not find any evidence of this although it seems like "an upgrade" in that it removes the solenoid and the crescent/vane pack. I plan to spend time on trying this over the next couple of weeks. I have oil-pickup and p06da mil questions for anyone thats actually tried it already! here is my understanding:
1/ The M390HV is Melling's $150 pump for Ford's Generation 1 3.5L Ecoboost and comes with a stiff spring rate installed. They also supply a softer spring rate that IMO should be utilized in all 3.5L installations This is an interesting pump because it uses a traditional Gerotor oil pump design that is thicker/wider than OEM and a traditional pressure relief. I consider it to be more reliable. Is the gear the same powder metal as Ford OEM? (I think so). I have some spare pumps to sacrifice for science
2/ The M490 is Melling's $350 pump for Ford's Gen 2 and Gen3 3.5L Ecoboost. Melling claims to upgrade the M490 to a stainless steel gear, I doubt that and will confirm my suspicions shortly. I’ve seen one user have the melling solenoid fail 850 miles after install. From what Ive seen the Melling is quite literally the identical tooling casting as OEM ford, but with the fomoco logos removed with a grinder. you can see the grinder marks in their photos below.