Ruger
FRF Addict
I fully agree. I'm doing my dissertation work on friction stir welding at the NASA Michoud Facility....although I agree in an ideal world aluminum would be better than steel or in a controlled environment (no risk of accident), in this world with idiotic drivers, texting, etc. I'd stick with steel & maybe incorporate some aluminum panels in areas less critical during impact to save some weight. Use some AlLi 2195.
Yup, I agree with you. Aluminum alloy roof, for example, but the pillars need to be steel. Wouldn't use alloy as a bed liner because it wouldn't stand up to real abuse, heavy loads, etc. Alloy in the floor panels might be okay. But I just wouldn't go with an all alloy body.
My wife got rear-ended twice in a 5-day period and we had no body damage. Why? Because I had installed a STEEL bumper guard on her car, and believe it or not the bumper guard was not damaged. The mounting brackets were bent, though. I took them off, pounded them out, and remounted the whole shooting match. No damage was evident except scuff marks in the powder coat. You can't do that with aluminum alloy. It's just the facts of the metallurgy.
So when Ford goes to a body material that costs twice as much as steel, weighs a third of what steel weighs, and will cause body repairs and therefore insurance to go up, I get real grateful for my all-steel Raptor.