I've been going back and reading these old threads for personal knowledge. None of this is surprising to me based on what I have learned from my truck and friends trucks. I believe the new cal was just to try to mask how noticeable the issue is, not to really affect logevity of the hardware. You can't solve everything with software if the hardware isn't up to the duty cycle. I know some will disagree but I've also seen well maintained trucks with the shutter as you guys are describing.