Icon Rear Shock Adjustment Knob Prep

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My Icon's showed up last week and over the weekend I did some prep work after having some discussions regarding the adjustment knobs (before reading the cold weather thread). It was suggested to take the caps off and just use an allen key on the adjustment screw. Upon removing the cap and seeing a brass screw I decided to go a little different route based on my knowledge of brass screws in steel housings.
I'm not a shock expert, but I am an expert when it comes to using brass screws, pins, shims, etc. in hostile environments. I'm an Oilfield Explosives Field Engineer and I use brass screws exclusively in the equipment I send into oil & gas wells which are often under pressure & corrosive in nature. One of the ways I keep the screws and caps that cover them in working order (even in storage) is called "Positive Pressure Packing" and that method is what I'm using to keep the caps & adjustment screws in proper working order.

Here's a quick How-to:

Remove knob
6972-remove-knob.jpg


Using an allen key back out (counter clockwise) the adjustment screw all of the way.
6973-back-out-adjustment-screw-all-way.jpg


Apply NGLI #2 Extreme Pressure Grease (I use CRC Sta-Plex NGLI #2 Extreme Pressure Red Grease)
6974-apply-ngli-2-extreme-pressure-grease-threads.jpg


Turn the adjustment screw all the way in (clockwise) and then back out to set your base settings.
6975-tighten-adjustment-screw-until-full-close-clockwise-then-back-out-using-allen-key-set-your-base-settings.jpg


Apply grease to the cap set screw
6976-apply-grease-cap-set-screw.jpg


Insert the set screw, run it down and then back it out to ensure complete grease coverage of the threads.
6977-insert-set-screw-run-down-then-back-out-ensure-complete-grease-coverage-threads.jpg


Pack the inside of the cap with extreme pressure NGLI #2 Grease.
6978-pack-inside-cap-extreme-pressure-ngli-2-grease-i-use-crc-sta-plex-extreme-pressure-premium-red-grease-part-sl3190.jpg


Press cap on with your finger, do not release pressure while doing this. You will hear a slight pop as the air escapes and it should expel grease evenly around the bottom of the cap.
6979-press-cap-your-finger-do-not-release-pressure-while-doing-you-will-hear-slight-pop-air-escapes-should-expel-grease-evenly-around-bottom-cap.jpg


While still holding pressure on the cap, tighten the set screw. Wipe off any excess grease and repeat with the other caps.
6980-while-still-holding-pressure-cap-tighten-set-screw-wipe-off-any-excess-grease-repeat-other-caps.jpg


You will have to repack the caps occasionally if you make a lot of adjustments as over the course of tightening and loosening you will start to form gaps in the seal. Before any adjustments are made wipe off any excess dirt & grime from the caps. To make sure dirt doesn't impregnate the grease seal, tighten the cap a couple turns prior to back out. This will force more grease out from under the cap expelling grease & dirt keeping it from getting under the cap.

Thanks
Mark
 
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Wow! Great solution already for a problem that has just now come to light.

I wouldn't call it as much a solution for a problem, but rather prep for prevention. Think of it like this, if you don't grease a bearing/bushing it'll eventually freeze up and fail, why should cap & seat that is constantly being blasted by sand, salt, clay, etc. be any different?
:wizserious:
 
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