Front Skid Plate "Mod" and repair

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6gun

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Well... took the truck to Silver Lake dunes in MI this past weekend. Truck was awesome...driver needed more refresher experience in the dunes, however, once I got dialed in the truck just ate the dunes in awesome fashion. Tips would be as follows:

1. I started with 20lbs in the tires which was 10lbs too much. Once I aired them down to 10lbs, the difference was incredible. I didn't do any doughnuts as I was afraid to roll one of the tires off the rim, but 10lbs was the ticket for digging and hill climbs.

2. Stayed in 4H/Locked rears all the time, 4L just overdug.

3. Tried D, M and shifting manually from 2nd to 1st. The last worked better by a long shot, In either D or M, I would start up the test hill, the largest dune climb there, it would refuse to downshift into 1st until too late...resulting in having back down and try again, quite humiliating. Finally started up in 2nd and then when it started to bog would pull it back into 1st, and would just power over.

4. Be sure the entry point up a dune doesn't have a big whoopteedoo right at the base...otherwise the front skidplate will get a pretty good jolt...see below. We hit one dune at a pretty good clip and my back molars are still loose. Bent the living shit out of the skidplate, but nothing else remarkably. As you can see, even as hard as we hit there was zero damage to the bumper or to anything else except the soft aluminum skidplate, we all were amazed. When driving home, no tracking or wierd steering behavior.

As you can see, my son and I are working on straightening the plate using the latest high tech "autoforming" methods, as well as beating the shit out of it with a small sledge and wood scraps. I avoided hammering directly on the metal as this tends to cause more dimpling than actual benefit. After a couple of ours of annoying the neighbors, I have to say it looks pretty damn good...more pics to come. Also, sanding it down and painting black with bedliner, again, pics to come.

All in all, a great time, although the Silver Lake voucher system for entering the park is idiotic.
 

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6gun

6gun

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Skidplate part 2

Second part with pics. :lol2:

Last pic is after working it, sanding with 80 grit and spraying with Rustoleum Spray Bed liner - textured and reinstall. All in all, I am pleased with the result. cost was about $20 in sandpaper and paint. Paint appears to be very durable, we'll see over time. As you can see, I have a little touch up to do on the oil filter cover and maybe the bolts.

My brackets were bent to hell as well and had to take a pipe wrench to em to straighten. I priced the brackets and they were around $100 per side....OUCH....so by-dammit, I am crankin on em. Worked out this time.
 

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Wheela

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looks like you at least found a good use for a beemer lol

all kidding aside good story and glad you had fun, might have to try and come to lil sahara with a few of us in october
 
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6gun

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looks like you at least found a good use for a beemer lol

all kidding aside good story and glad you had fun, might have to try and come to lil sahara with a few of us in october

Ya, the BMW makes a great paperweight, and was good for the first stage, but just wasn't heavy enough so we went with the heavy metal.

Love the little sahara, used to take a Willys CJ2A w/Buick V6 down there during the rattle snake hunt and play around. Lots of fun.
 

FarFromStock

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So instead of an English Wheel to work the metal, you are using a Bavarian Metal Wheel (BMW)? :laughing1:

---------- Post added at 11:09 AM ---------- Previous post was at 11:04 AM ----------

It's a well guarded technique that's been used for decades by only the most skilled metal craftsmen. :sunot:
 

TEXAS MOTORWORX

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TMX Skid plate

Good idea. Of course, if you get tired of doing that you can always buy one of ours in black or silver. They increase clearance so you don't hit them as easily and are reinforced on the back. :waytogo:

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