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It has to be an out of round wheel. They should remove the tire and measure the runout on the rim. I sell a ton of wheels and most are lug centric and don't have issues. Or another good example is Method. A ton of Raptor owners run them and they're all lug centric. It has to be an out of round wheel if they said tires are ok based on the road force. The road force machine can measure the run out on a bare rim. I say do that and if they find a bad wheel/wheels replace it and go from there.
Update- the wheels/tires have been rebalanced at least 4 additional times. Most recent using fingers. Vibration is no better, no worse. Nothing we do seems to make them smooth like oem ride. This vibration is at low and high speeds, almost seems a little (just a little) better at 50+. Might be my imagination but vibration is worse when cold start. The finger balance was on a brand new hunter 9700 road force. Machine installed day prior at ford dealership.
I'm at a loss here guys. And not very happy about it!
Have you had the shop try what I originally recommended?
I have to imagine with the road force balancer, they measured runout. It's part of the process. I'm waiting for my dealer to respond to replacing wheels regardless. I can tell you that road force came in on all 4 wheels/tired at less than 15 lbs.