weird noise during hard acceleration

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MTF

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This is copy and paste from an TSB I found last year. I will try to find the link to this.
I know yours is not Supercharged but it's happened to NA 6.2L too.
Sure looks like it's worth a look, you never know.



Ford heater hose causing noise that sounds like a bad supercharger
Ford cars and trucks have a heater hose restrictor in the water feed line from the water pump to the heater core it’s held in place by a metal band around the hose.
The restrictor is used to protect the heater core from too much water pressure which could damage the core and cause water leaks.
On Whipple supercharged F150 5.4 3v trucks and 6.2 Raptor F150 and F250 trucks

Sometimes the restrictor inside the heater hose comes apart and gets pushed down the line or breaks apart, when this happens it will create a lot of noise inside the passenger compartment at high RPM’s and will sound like there is a problem with the supercharger compressor.

To check if the restrictor has been damaged,
find the heater hose from the water pump to the firewall and find the metal band clamp if the hose is soft inside where the clamp is then the restrictor is gone.
In some cases the restrictor will be caught at the end of the hose where it connect to the heater core
We don’t recommend that you remove if from the line and reinstall the hose as heater core damage could happen.
If you buy a OEM replacement heater hose it will come with the restrictor already in the line .
Ford also made a retro fit restrictor for the older cars and trucks and it could be adapted to the current ones to repair this problem
but it looks like it could cost as much as a new hose E7VY-18D358-A

Restrictor retrofit for 85-2002 Ford cars and trucks
This one requires you to cut the hose and clamp it in
Part number F1UZ-18D406-A
Excerpt from an old TSB for 1985-2002 Ford cars and trucks
Article No.: 01-15-6 Date: 08/06/01
add a restrictor (part F1UZ-18D406-A) on the inlet hose with the arrow facing
the direction of coolant flow (toward heater core). Cut the line and install with 2 hose clamps. It is important that
the restrictor be installed in the right direction of flow and as close to the engine block as possible
(not near the heater core itself).
The flow controller goes in between the intake manifold fitting and the heater core, as close as possible to the intake manifold. Here is the proper procedure:
1.Allow the engine to cool and follow all shop manual safety precautions and procedures regarding the engine cooling system.
2.Remove radiator cap and drain coolant from the system until the level is below the heater inlet hose fitting on the engine manifold.
3.Remove the heater inlet hose from the fitting on the intake manifold.
4.Cut the hose in two, approximately 2 inches from the end that attaches to the fitting on the intake manifold.
 
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FordServiceCA

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I'll snoop around a bit today, driving to BC tomorrow for a week. When I will get back I will get the dealership to look at it when I get an oil change and tire rotation...


What is your current odometer reading, scarrjack? Please pass it on; I’ll check the available resources.

Kwasi
 

05Raptor

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the popping sounds like cv joints, and the disengaging sounds like the gears in your actuator are stripped/stripping. Both are easy to check without even lifting the truck off the ground. Is the CV boot torn on either side?
 

twlhunter65

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My 2011 does the same thing,and when it does it there is no exeleration,but a winding out sound like a bad transmission looking for a gear. The dealer said they found nothing wrong,could not get it to do it during test run. Bottom line, they said it's probably the rev limiter.
 
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scarrjack

scarrjack

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Well the dealership had my truck for 2 days and still haven't figured out what the noise is and where it is coming from, they figured it might be an air leak somewhere but haven't located it yet. I am sure every mechanic there looked at it and they have also sent it up the line in Ford for help, I am taking it back next week for them to do some more diagnostics (and they will be supplying me with a loaner vehicle, maybe a new Raptor??? Ya right, lol)
 

MTF

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They confirmed the heater hose restrictor is not the issue.
They actually told you the removed the hose?

The only other thing that can make that much noise is the plastic intake manifold has a crack in it.
 
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scarrjack

scarrjack

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I will give them a list of these ideas and see what they say

---------- Post added at 09:44 PM ---------- Previous post was at 09:28 PM ----------

@Wilson. Can you explain? I am not sure what nano's are.
 

13raptorcrew

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The video sounds like an intake noise or maybe a pulley. Might not be a bad idea to use a stethoscope (or similar) listening device to help locate the source. Let us know what the dealer finds if anything. My 2013 does not make that noise.
 
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scarrjack

scarrjack

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The video sounds like an intake noise or maybe a pulley. Might not be a bad idea to use a stethoscope (or similar) listening device to help locate the source. Let us know what the dealer finds if anything. My 2013 does not make that noise.

The dealership is bringing in a better listening device for when I bring it back next week, hopefully it all gets sorted out (and under warranty)

---------- Post added at 10:04 PM ---------- Previous post was at 10:01 PM ----------

What is your current odometer reading, scarrjack? Please pass it on; I’ll check the available resources.

Kwasi

Hi Kwasi,

Current odometer reading is 65200 kms
 
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