BroncoAZ
Full Access Member
From the other thread I linked:
This is exactly right. The majority of lighting outputs from the BCM are controlled by Field Effect Transistors (FETs). They monitor circuit current, and will set DTCs if the current draw is out of range.
There are multiple thresholds that must be met before the BCM will disable the circuit output. Therefore, you could have a DTC set and there would not be any visual indication of it. Once that DTC continues to be present over a predetermined amount of cycles/time, the BCM will permanently disable the circuit and the BCM will set an internal failure DTC, which requires replacement of the module itself.
The system is not designed for any load in excess of the factory component draw. That includes relays as well. The only time relays can be used is when the relay is replacing the original component, such as when an upfitter removes the factory incandescent lamps on a chassis cab and uses a relay to power LED lamps. The relay substitutes for the load drawn by the factory incandescents. If the LEDs were replaced without using the relay, a DTC would set for the current draw being too low (open circuit).