Random Engine Shut-off (STUMPED)

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nickybarra

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I've had my 2012 Raptor for almost exactly 2 years now. About a couple dozen times it has just randomly shut off on me while driving. I respect the limits of what this amazing machine can do, but I bought it to drive it off road fast and hard. Under many different circumstances it will completely shut off out of nowhere! First time was on a really steep snowy hill climb, and I thought I just pushed it too hard. Next time I was barely above an idle in a parking lot. It just shuts off completely unexpected. No rough idle or vibrations, no hesitation in acceleration, no warning, no related timing in rpm, speed, or scenarios... Just shuts off. I am always able to to shift into neutral and restart it immediately. If the electrical system is shutting off too it is only for a fraction of a second because every time it happens I look down and my dashboard lights are still on. As it started happening more frequently I investigated the fuses and wire harnesses located by the passenger's feet. I found a loose main harness & plugged it back in tight. (On family road trips my wife used to push off that flimsy plastic corner piece with her foot to reach our daughters in their car seats in the back seats) I thought this fixed the problem until a month later it happened again and I checked the same wire harness and found it still secure. The dealership has since tested every pin in that harness (or said they did) and told me it's fine. Since this unique issue never gives a code my dealership is stumped. They said the throttle body was slightly out of spec and speculated it was remaining too wide open causing the engine to do an emergency shut down... (Even though there is NO hesitation or increased acceleration at the time of the incident) They replaced the throttle body saying that they were confident that was the problem. I was skeptical & on the verge of trading it in for a new 2014 Raptor they had on the lot (I won't buy a used Raptor) but decided it was too much money for essentially the same truck. I put my faith in the new throttle body hoping it would fix the problem... It didn't. I am not wealthy, this is my only vehicle, my daily driver, my family vehicle, my hunting truck, my stress reliever! I live in Watford City, ND & volunteer hundreds of hours to maintaining the Maah Daah Hey mountain biking trail in the ND Badlands every summer. I host the MDH100 mountain bike race and this is the perfect truck for what I love to do....... Except for the random engine shut off. Can anyone please help solve this problem before I get t-***** by an 18-wheeler pulling out into crazy boom town traffic with my family one day?!?
 

Yukon Joe

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First off, welcome.

Not sure I can help, but I do have a few questions. Does the dash display any lights or a wrench symbol when it stalls?

Also, do you have any modifications?

Good luck. Hopefully someone on here will chime in and help.

Yukon Joe
www.RUNRAPTORRUN.com
 

beachz

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I had an Explorer that did that for two years before I found the issue. The main cable from the battery to the starter had chafed and was shorting against the frame. Symptoms were exactly as you describe. That cable was snaked through engine compartment where it would have been nearly impossible to get out so I just ran an new cable. Not saying that is your problem, but it is likely a short because its not throwing a code.

Best of luck!
 

Ruger

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No sir, I'm thinking that identification and resolution of this problem may be Ford warranty matter and should cost the owner of the vehicle absolutely not one penny IF the vehicle is under the 60K miles of the original factory warranty or if it is still covered by an extended warranty.
 

FordService

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I've had my 2012 Raptor for almost exactly 2 years now. About a couple dozen times it has just randomly shut off on me while driving...

Welcome to the forum, nickybarra. I'm the Ford Service rep here and I'd like to look into this to see how I can help. How many miles are on your truck?

Crystal
 

Stepside

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Should you get this resolved by Ford Service or other means,
be sure to post your findings

My thoughts (and most likely would not code the computer) regarding this are:

Could be an intermittent with the Fuel Pump.

Relay - possibly

Fuel Pump bad ground at source - good luck

What did you drive before? ~
The Raptor ~
Do you have any of those monitors plugged into the OBDII ?
 
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