KaiserM715
Kaiser Söze
I set out to try again but didn't. I tested my improvised chocks and I ended up not at all confident in their ability to hold. We definately will need some serious chocks for these tires.
Here are some I ran across. Have not used them, though:
http://www.offroadtrailtools.com/shop/index.php?l=product_detail&p=462
I also jacked up the front driver tire (using a hydraulic jack) and verified it spun freely in 4x2, ebrake on. I then lowered back down, engaged 4x4hi, drove around a bit, engaged the ebrake and relifted. Our trucks do indeed stay locked in 4x4 when shut down. However, I was able to spin the tire approx 6" before hearing the tcase bind and stop the wheel from spinning. I rolled it back and forth several times to be sure; there's a good 6" of play in there before lockup.
I am fairly confident the Raptor uses the same shifting system used in all Ford shift-on-the-fly t-cases. They use an electric motor to turn a shaft with an acme screw type drive to move the shift fork back and forth. It takes a couple of seconds for it to shift and the only time the motor drives is when the switch on the dash changes position. As an aside, if the motor goes out, you can usually remove it and turn the end of the shaft with a pair of vice grips.
Here is a pic of the shaft (out of a BW 4405 t-case):