I thought I would revive this thread to share some info on the 37/12.5R17 KO2 install I just did on my raptor. I have venomrex 17x9 +12 wheels, and have KHC lower control arm supports that push out the LCA about 1/2" as well (alignment is now done with UCAs). The truck has Fox 3.0s set with 0.75" total lift from stock, and deaver +3s in the back that have sagged a bit due to use and regular weight in the bed.
I did the firewall pinch weld mod (about 14 inches of the weld is beaten back), and then I pushed the liner and modified the inner part of the rear part of the front fender flare to run flat to the firewall mod. I wasn't super aggressive with how much I bent the weld back - I made 1" deep cuts and so gained about 1" of total space. I could have gained maybe another 1/2" had I made deeper cuts or kept going with the hammer. A note on this - I followed the keep it dirty offroad video technique, but had no issue with banging the welds back as they did. It took maybe 10-15 minutes of cutting and banging the pinch welds to get them to where I wanted. 3 hours total for all the work on both sides.
When running the tires through the turning radius there is about 1.5" of clearance on level ground to the rear of the fender flare and liner. Not that this would happen, but it looks like I'd have about 7-8" of vertical up travel at that clearance, so all should be good if I ever compress when turned like that.
I will get out to run the truck through its travel soon, and will report back with my findings. Hopefully I don't have clearance issues at full compression as many have reported with true 37s (these KO2s are 36.3" reported diameter, but actually sit at approximately 35" tall with the sag on the tire when on the truck). Hopefully I don't blow the flares off when testing LOL. I will get +2 fenders if required.
Beyond the smallish 37 size, I chose the KO2s to keep the weight down. I hope this reduces maintenance/issues compared to a heavier 37 like a KM3 or the offerings from Toyo, Falken or Nitto.
I think the truck looks better too, for whatever that's worth, but am really hoping for some better offroad performance with better rollover and cushion from the slightly larger tires.
Cheers
Ryan