I am not an expert, but have done quite a bit of research before I converted my LS motor . Most fuel systems after 1990 are probably ok and almost every car after 2000 has a fuel system that can deal with E85. The cap states that because the motor and fuel delivery system is not tuned or capable of delivering that much more fuel. The 5.4 flex is designed from the factory , I bet most or all the soft material part numbers are the same in both trucks . The ethanol fuel is corrosive but nearly a such as methynol. I have been running E85 for two years and haven't had any adverse effects contrary to all the things people said before I converted. So far so good. Again i wouldn't run my raptor on it, but it has advantages for a race gas motor. Tim
I did a TON of looking before putting my Lightning on E85. Most people said it could be done without a 2k fuel system to replace everything. I there was one guy who said just tune it and go, so thats what I did and it worked out. Will my pumps and injectors hold up 600hp, no but they will do 550.
I would say that EVERY vehicle after 1997 could do this. If you are building a fuel system to be Ethanol resistant you would end with more of a yay/nay thing. I work in the petroleum industry and have never run across something that is only "sort of" ethanol resistant, it either is or isn't.
I think that the problem would be more in the pumps in and injectors having enough room to be able to feed the engine the larger volume needed.
I do accept that without the flex fuel capability I would either have to be all E85 or all gas, thats not a problem. It would be the first time that I have flashed a tune in at a gas pump.
Does anybody know how much power can be made on a stock fuel system on gasoline?