I was having the same problem, the pin kept popping out of place. After several times putting it back in place I cut a thin groove in it just big enough for a snap ring.
Haven't had an issue since.
I have the clunk as well, it's awful! I did some research and found that ford knows it's an issue. They issued TSB 11B25.
After taking mine to the dealer today it was found that I have a defective driveshaft. Unfortunately the fix was only until June 2012. I called Ford to ask about it, but...
Good afternoon all,
I've been a lurker long enough... figured I would join in on the fun!
This has been a very useful tool so far and I hope to gather even more knowledge as a member!
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